| 1100 Volts Single Core Armoured Cables | |||||||||||||||||||||||
| (Aluminium Conductor) Type 'AYWY' to IS:1554(I) - 1988 | |||||||||||||||||||||||
| Sl. | Normal Cross-Sectional Area of Conductor in mm2 | ||||||||||||||||||||||
| No. | Description | Unit | 1.5 | 2.5 | 4 | 6 | 10 | 16 | 25 | 35 | 50 | 70 | 95 | 120 | 150 | 185 | 240 | 300 | 400 | 500 | 630 | 800 | 1000 |
| Constructional Details | |||||||||||||||||||||||
| Conductor (solid) | |||||||||||||||||||||||
| 1 | Minimum number of wires | nos. | 1 | 1 | 1 | 1 | 1 | 6 | 6 | 6 | 6 | 12 | 15 | 15 | 15 | 30 | 30 | 30 | 53 | 53 | 53 | 53 | 91 |
| 2 | Shape | Circular solid | Circular Compacted | Circular | |||||||||||||||||||
| (noncom- | |||||||||||||||||||||||
| pacted) | |||||||||||||||||||||||
| Conductor (stranded) | |||||||||||||||||||||||
| Minimum number of wires | nos. | 3 | 3 | 3 | 3 | 7 | 6 | 6 | 6 | 6 | 12 | 15 | 15 | 15 | 30 | 30 | 30 | 53 | 53 | 53 | 53 | 91 | |
| Shape | Circular Stranded | Circular Compacted | Circular | ||||||||||||||||||||
| (noncom- | |||||||||||||||||||||||
| pacted) | |||||||||||||||||||||||
| Insulation | |||||||||||||||||||||||
| 3 | Type | PVC Compound Type A to IS:5831 | |||||||||||||||||||||
| 4 | Nominal thickness | mm | 1.1 | 1.2 | 1.3 | 1.3 | 1.3 | 1.3 | 1.5 | 1.5 | 1.7 | 1.7 | 1.9 | 1.9 | 2.1 | 2.3 | 2.5 | 2.7 | 3.0 | 3.4 | 3.9 | 3.9 | 3.9 |
| Armouring | |||||||||||||||||||||||
| 5 | Type and Material | Single Layer of Round Hard Drawn Aluminium Wires | |||||||||||||||||||||
| 6 | Nominal Diameter of Wire | 1.4 | 1.4 | 1.4 | 1.4 | 1.4 | 1.4 | 1.4 | 1.4 | 1.4 | 1.4 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 2.0 | 2.0 | 2.0 | 2.0 | 2.5 | |
| 7 | Dia over laid up core | 4.51 | 5.25 | 5.85 | 6.75 | 7.80 | 9.62 | 10.76 | 12.66 | 14.30 | 16.60 | 18.10 | 20.40 | 22.44 | 25.15 | 28.00 | 31.85 | 36.25 | 40.67 | 44.85 | 49.25 | ||
| 8 | Dia over armoured (strip) | 10.00 | 11.00 | 13.00 | 14.00 | 17.00 | 21.00 | 23.00 | 27.00 | 31.00 | 31.00 | 34.00 | 38.00 | 42.00 | 47.00 | 53.00 | 48.00 | 54.00 | 61.00 | 67.00 | 59.00 | ||
| Dia over armoured (wire) | 7.31 | 8.05 | 8.65 | 9.55 | 10.60 | 12.42 | 13.56 | 15.46 | 17.10 | 19.80 | 21.30 | 23.60 | 25.64 | 28.35 | 31.20 | 35.85 | 40.25 | 44.67 | 48.85 | 54.25 | |||
| Outer sheath | |||||||||||||||||||||||
| 9 | Type | PVC Compound Type A to IS:5831 | |||||||||||||||||||||
| 10 | Colour | Black | |||||||||||||||||||||
| 11 | Minimum thickness | mm | 1.24 | 1.24 | 1.24 | 1.24 | 1.24 | 1.24 | 1.24 | 1.24 | 1.24 | 1.4 | 1.4 | 1.4 | 1.4 | 1.4 | 1.56 | 1.56 | 1.56 | 1.72 | 1.88 | 1.88 | 2.04 |
| 12 | Approximate overall diameter of CBL | mm | 10.0 | 10.7 | 11.3 | 12.2 | 13.3 | 15.1 | 16.2 | 18.1 | 20.1 | 22.8 | 24.3 | 26.6 | 28.6 | 31.7 | 34.6 | 39.2 | 43.9 | 48.6 | 52.8 | 56.6 | |
| ELECTRICAL CHARECTERSTICS | |||||||||||||||||||||||
| 13 | Resistance of conductor per | ||||||||||||||||||||||
| 1000m length of completed cable | |||||||||||||||||||||||
| a) Maximum d.c. resistance | |||||||||||||||||||||||
| at 20 Deg. C. | ohm | 18.1 | 12.1 | 7.41 | 4.61 | 3.08 | 1.91 | 1.20 | 0.868 | 0.641 | 0.443 | 0.320 | 0.253 | 0.206 | 0.164 | 0.125 | 0.1 | 0.0778 | 0.0605 | 0.0469 | 0.0367 | 0.0291 | |
| b) a.c. resistance at 70 Deg. C | ohm | 21.72 | 14.52 | 8.89 | 5.53 | 3.70 | 2.29 | 1.44 | 1.042 | 0.77 | 0.532 | 0.39 | 0.304 | 0.248 | 0.198 | 0.152 | 0.122 | 0.0962 | 0.0762 | 0.0608 | 0.0498 | 0.0421 | |
| 14 | Continuous current rating (a.c.) of | ||||||||||||||||||||||
| cables under standard conditions | |||||||||||||||||||||||
| (a) For two single core cables | |||||||||||||||||||||||
| touching in horizontal formation- | |||||||||||||||||||||||
| i) When laid direct in ground | amps | 21 | 28 | 36 | 44 | 59 | 75 | 97 | 120 | 145 | 170 | 205 | 230 | 265 | 300 | 335 | 370 | 410 | 435 | 485 | 530 | 580 | |
| ii) When laid in ducts | amps | 19 | 25 | 33 | 42 | 56 | 71 | 93 | 110 | 130 | 155 | 180 | 200 | 220 | 240 | 270 | 295 | 335 | 355 | 395 | 440 | 490 | |
| iii)When laid in air | amps | 18 | 25 | 32 | 41 | 56 | 72 | 99 | 120 | 150 | 185 | 215 | 240 | 270 | 305 | 350 | 395 | 455 | 490 | 560 | 640 | 740 | |
| (b) For three single core cables | |||||||||||||||||||||||
| touching in trefoil formation | |||||||||||||||||||||||
| i) When laid direct in ground | amps | 17 | 24 | 31 | 39 | 51 | 66 | 86 | 100 | 120 | 140 | 175 | 195 | 220 | 240 | 270 | 295 | 325 | 345 | 390 | 440 | 490 | |
| ii) When laid in ducts | amps | 17 | 24 | 30 | 37 | 51 | 65 | 84 | 100 | 115 | 135 | 155 | 170 | 190 | 210 | 225 | 245 | 275 | 295 | 320 | 345 | 370 | |
| iii)When laid in air | amps | 15 | 21 | 27 | 35 | 47 | 64 | 84 | 105 | 130 | 155 | 190 | 220 | 250 | 290 | 335 | 380 | 435 | 480 | 550 | 640 | 720 | |
| 15 | Reactance per 1000m length of | ||||||||||||||||||||||
| cable at 50 Hz(assuming 3 single | ohm | 0.19 | 0.18 | 0.16 | 0.15 | 0.14 | 0.13 | 0.11 | 0.105 | 0.1 | 0.095 | 0.09 | 0.08 | 0.82 | 0.079 | 0.075 | 0.072 | 0.070 | 0.069 | 0.067 | 0.065 | 0.06 | |
| core cables laid in trefoil touching | |||||||||||||||||||||||
| formation) | |||||||||||||||||||||||
| 16 | Capacitance per 1000m length of | micro | |||||||||||||||||||||
| cable (assuming 3 single core CBL | farad | 0.35 | 0.39 | 0.44 | 0.51 | 0.61 | 0.76 | 0.82 | 0.93 | 0.95 | 1.11 | 1.2 | 1.3 | 1.3 | 1.33 | 1.4 | 1.43 | 1.5 | 1.5 | 1.5 | 1.7 | 1.92 | |
| laid in trefoil touching formation | |||||||||||||||||||||||
| 17 | Minimum volume resistivity | ||||||||||||||||||||||
| of PVC insulation | cm | 1 x 10 13 at 27 Deg C and 1 x 10 10 at 70 Deg C | |||||||||||||||||||||
| 18 | Maximum permissible shortcircuit | kilo | |||||||||||||||||||||
| current for duration of one sencond | amps | 0.114 | 0.190 | 0.304 | 0.456 | 0.760 | 1.216 | 1.900 | 2.660 | 3.800 | 5.320 | 7.220 | 9.120 | 11.400 | 14.060 | 18.240 | 22.800 | 30.400 | 38.000 | 47.880 | 60.800 | 76.000 | |
| 19 | Voltage drop per 1000m length of | ||||||||||||||||||||||
| cable (assuming 3 single core | |||||||||||||||||||||||
| cables used on 3 phase a.c system) | |||||||||||||||||||||||
| a) When laid direct in ground | volts | 639 | 604 | 478 | 374 | 327 | 262 | 215 | 180 | 163 | 132 | 118 | 104 | 99 | 87 | 80 | 71 | 62 | 61 | 54 | 54 | 50 | |
| b) When laid in ducts | volts | 639 | 604 | 462 | 355 | 327 | 258 | 210 | 180 | 156 | 126 | 104 | 92 | 85 | 76 | 66 | 59 | 54 | 52 | 45 | 42 | 38 | |
| c)When laid in air | volts | 565 | 528 | 416 | 336 | 301 | 255 | 210 | 191 | 175 | 146 | 132 | 121 | 113 | 106 | 99 | 92 | 90 | 83 | 87 | 88 | 87 | |
| GENERAL : | |||||||||||||||||||||||
| 20 | Approximate net weight per 1000 m | kg | 120 | 140 | 160 | 180 | 200 | 250 | 320 | 370 | 450 | 500 | 730 | 840 | 970 | 1160 | 1455 | 1700 | 2210 | 2730 | 3435 | 4220 | 5180 |
| length of finished cable | |||||||||||||||||||||||
| 21 | Stranded length of cable (subject to | m | 500 | ||||||||||||||||||||
| a manufacturing tolerance +/-5%) | |||||||||||||||||||||||
| 22 | Drum Dimensions- | ||||||||||||||||||||||
| a) Approximate overall height | mm | 740 | 840 | 840 | 840 | 840 | 840 | 940 | 940 | 1040 | 1140 | 1140 | 1250 | 1250 | 1450 | 1450 | 1550 | 1650 | 1850 | 2050 | 2265 | 2365 | |
| b) Approximate outer width | mm | 515 | 515 | 515 | 515 | 665 | 665 | 690 | 690 | 715 | 715 | 855 | 855 | 855 | 855 | 855 | 910 | 1130 | 1180 | 1180 | 1420 | 1550 | |
| 23 | Approximate gross weight of drum | kg | 105 | 120 | 130 | 140 | 155 | 180 | 230 | 255 | 310 | 380 | 465 | 550 | 615 | 760 | 905 | 1090 | 1415 | 1815 | 2295 | 2960 | 3540 |
| 24 | Minimum bending radius for laying | 15 x Overall Diameter of cable | |||||||||||||||||||||
| of cable | |||||||||||||||||||||||
| 25 | Recommended pulling force: | ||||||||||||||||||||||
| a) When conductor pulled by pulling | |||||||||||||||||||||||
| eye | N | 30 x Total Conductor Area in mm2 | |||||||||||||||||||||
| b) When cable pulled with stocking | N | 5 x D2 where D is the Overall Diameter of cable in mm2 | |||||||||||||||||||||
| STRANDED CONDUCTOR IS ALSO PERMISSIBLE IN THESE SIZES | |||||||||||||||||||||||